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How to complete a MAC assessment

Remember: The purpose of the assessment is to identify and then reduce the overall level of risk of the task. You need to put measures in place to control the risks you have identified.

  • Identify the tasks to assess. Choose the ones that you know are hard work or that employees complain about.
  • Consult employees and their representatives on the manual handling risks from their work and ways to manage and/or control these risks. See INDG232 (PDF) [79] for more information. Aim to gain insight into the demands of the job from the perspectives of all employees carrying out the task.
  • Observe the task carefully (videoing may help) and make sure that you look at how it is normally done.
  • Select the appropriate type of assessment (lifting, carrying or team handling). If a task involves lifting and carrying, consider both.
  • Follow the appropriate assessment guide and flow chart to determine the level of risk for each risk factor. Always assess the worst-case scenario if unsure.
  • Enter the colour bands and numerical scores on the score sheet and use them to identify which risk factors need to be examined and the total level of exposure to risk.
  • Look for ways of modifying the task to reduce the red risk factors to amber or green and to reduce amber risk factors to green.
  • If the individual does a number of tasks, assess each one separately.
  • Prioritise action by addressing the task with the highest total score first. The total scores do not relate to specific action levels.

Link URLs in this page

  1. MSDshttps://www.hse.gov.uk/MSd/msds.htm
  2. Back painhttps://www.hse.gov.uk/MSd/backpain/index.htm
  3. Upper limb disordershttps://www.hse.gov.uk/MSd/uld/index.htm
  4. Lower limb disorders https://www.hse.gov.uk/MSd/lld/index.htm
  5. Display screen equipment (DSE)https://www.hse.gov.uk/MSd/dse/index.htm
  6. Manual handling at workhttps://www.hse.gov.uk/MSd/manual-handling/index.htm
  7. Overview - MSD toolkithttps://www.hse.gov.uk/MSd/toolkit.htm
  8. Overview - MAC toolhttps://www.hse.gov.uk/MSd/mac/index.htm
  9. Introduction to MAChttps://www.hse.gov.uk/MSd/mac/introduction.htm
  10. Developmenthttps://www.hse.gov.uk/MSd/mac/development.htm
  11. Score sheethttps://www.hse.gov.uk/MSd/mac/scoresheet.htm
  12. Overview - Liftinghttps://www.hse.gov.uk/MSd/mac/liftintro.htm
  13. Lifting from pallet videohttps://www.hse.gov.uk/MSd/mac/liftvid1.htm
  14. Lifting creels of wire videohttps://www.hse.gov.uk/MSd/mac/liftvid2.htm
  15. Lifting control measureshttps://www.hse.gov.uk/MSd/mac/guidance01a.htm
  16. Overview - Carryinghttps://www.hse.gov.uk/MSd/mac/carryintro.htm
  17. Carrying from conveyor videohttps://www.hse.gov.uk/MSd/mac/carryvid1.htm
  18. Carrying task in pastry factory videohttps://www.hse.gov.uk/MSd/mac/carryvid2.htm
  19. Carrying control measureshttps://www.hse.gov.uk/MSd/mac/guidance02a.htm
  20. Overview - Team handlinghttps://www.hse.gov.uk/MSd/mac/teamintro.htm
  21. Team handling pallet videohttps://www.hse.gov.uk/MSd/mac/teamvid1.htm
  22. Team handling container videohttps://www.hse.gov.uk/MSd/mac/teamvid2.htm
  23. Team handling control measureshttps://www.hse.gov.uk/MSd/mac/guidance03a.htm
  24. Psychosocial risk factorshttps://www.hse.gov.uk/MSd/mac/psychosocial.htm
  25. Individual differenceshttps://www.hse.gov.uk/MSd/mac/individuals.htm
  26. MAC assessment tipshttps://www.hse.gov.uk/MSd/mac/tips.htm
  27. MAC FAQhttps://www.hse.gov.uk/MSd/mac/faq.htm
  28. Overview - V-MAChttps://www.hse.gov.uk/MSd/mac/vmac/index.htm
  29. Advantages and limitationshttps://www.hse.gov.uk/MSd/mac/vmac/1-advantages-limitations.htm
  30. What you need to knowhttps://www.hse.gov.uk/MSd/mac/vmac/2-what-you-need-to-know-before.htm
  31. How to use the V-MAChttps://www.hse.gov.uk/MSd/mac/vmac/3-how-to-use.htm
  32. Which jobs and workers to assesshttps://www.hse.gov.uk/MSd/mac/vmac/4-which-jobs-workers-to-assess.htm
  33. Entering datahttps://www.hse.gov.uk/MSd/mac/vmac/5-entering-data.htm
  34. What does the V-MAC tell you?https://www.hse.gov.uk/MSd/mac/vmac/6-what-does-vmac-tell-you.htm
  35. Values in the summary tablehttps://www.hse.gov.uk/MSd/mac/vmac/7-summary-tables.htm
  36. Recording and usinghttps://www.hse.gov.uk/MSd/mac/vmac/8-recording-and-using.htm
  37. Worked exampleshttps://www.hse.gov.uk/MSd/mac/vmac/9-worked-examples.htm
  38. V-MAC FAQshttps://www.hse.gov.uk/MSd/mac/vmac/10-faqs.htm
  39. Overview - ART toolhttps://www.hse.gov.uk/MSd/uld/art/index.htm
  40. What is the ART toolhttps://www.hse.gov.uk/MSd/uld/art/whatis.htm
  41. Overview - Learning to use the ART toolhttps://www.hse.gov.uk/MSd/uld/art/learning.htm
  42. Preparationhttps://www.hse.gov.uk/MSd/uld/art/preparation.htm
  43. Risk factorshttps://www.hse.gov.uk/MSd/uld/art/riskfactors.htm
  44. Observationhttps://www.hse.gov.uk/MSd/uld/art/observation.htm
  45. Overview - Making an assessmenthttps://www.hse.gov.uk/MSd/uld/art/assessment.htm
  46. Task descriptionshttps://www.hse.gov.uk/MSd/uld/art/task.htm
  47. Overview - Assessment guidehttps://www.hse.gov.uk/MSd/uld/art/assessguide.htm
  48. A. Frequency and repetition of movementshttps://www.hse.gov.uk/MSd/uld/art/freqrep.htm
  49. B. Forcehttps://www.hse.gov.uk/MSd/uld/art/forceassessment.htm
  50. C. Awkward postureshttps://www.hse.gov.uk/MSd/uld/art/awkpostures.htm
  51. D. Additional factorshttps://www.hse.gov.uk/MSd/uld/art/addfactors.htm
  52. Score sheethttps://www.hse.gov.uk/MSd/uld/art/score.htm
  53. A walkthroughhttps://www.hse.gov.uk/MSd/uld/art/walkthrough.htm
  54. Overview - Try it outhttps://www.hse.gov.uk/MSd/uld/art/try.htm
  55. Book bindinghttps://www.hse.gov.uk/MSd/uld/art/bookbinding.htm
  56. Jogging sheetshttps://www.hse.gov.uk/MSd/uld/art/jogging.htm
  57. Collating papershttps://www.hse.gov.uk/MSd/uld/art/papers.htm
  58. Whisky carton assemblyhttps://www.hse.gov.uk/MSd/uld/art/cartonassembly.htm
  59. Croissant curlinghttps://www.hse.gov.uk/MSd/uld/art/croissant.htm
  60. Overview - Analysis and actionshttps://www.hse.gov.uk/MSd/uld/art/analysis.htm
  61. What the scores meanhttps://www.hse.gov.uk/MSd/uld/art/scoresmean.htm
  62. Analysing task rotationhttps://www.hse.gov.uk/MSd/uld/art/rotation.htm
  63. Overview - Taking actionhttps://www.hse.gov.uk/MSd/uld/art/action.htm
  64. Repetitionhttps://www.hse.gov.uk/MSd/uld/art/repetition.htm
  65. Forcehttps://www.hse.gov.uk/MSd/uld/art/force.htm
  66. Posturehttps://www.hse.gov.uk/MSd/uld/art/posture.htm
  67. Durationhttps://www.hse.gov.uk/MSd/uld/art/duration.htm
  68. Physical environmenthttps://www.hse.gov.uk/MSd/uld/art/environment.htm
  69. Psychosocial issueshttps://www.hse.gov.uk/MSd/uld/art/psychosocial.htm
  70. Art Tool Resourceshttps://www.hse.gov.uk/MSd/uld/art/resources.htm
  71. Frequently asked questionshttps://www.hse.gov.uk/MSd/uld/art/faq.htm
  72. Overview - RAPP toolhttps://www.hse.gov.uk/MSd/pushpull/index.htm
  73. Push/pull riskshttps://www.hse.gov.uk/MSd/pushpull/risks.htm
  74. Push/pull risk assessmenthttps://www.hse.gov.uk/MSd/pushpull/assessment.htm
  75. The lawhttps://www.hse.gov.uk/MSd/legislation.htm
  76. Health monitoringhttps://www.hse.gov.uk/MSd/health-monitoring.htm
  77. Workershttps://www.hse.gov.uk/MSd/workers-msds.htm
  78. Resourceshttps://www.hse.gov.uk/MSd/resources.htm
  79. INDG232https://www.hse.gov.uk/pubns/indg232.pdf
  80. Manual handling at work: A brief guidehttps://www.hse.gov.uk/pubns/indg143.htm
  81. Managing upper limb disorders in the workplacehttps://www.hse.gov.uk/pubns/indg171.htm
  82. Manual handling assessment charts (the MAC tool) https://www.hse.gov.uk/pubns/indg383.htm
  83. Risk assessment of pushing and pulling (RAPP) tool https://www.hse.gov.uk/pubns/indg478.htm
  84. Assessment of repetitive tasks of the upper limbs (the ART tool)https://www.hse.gov.uk/pubns/indg438.htm
  85. Display screen equipment (DSE)https://www.hse.gov.uk/MSd/dse/index.htm
  86. Manual handling at workhttps://www.hse.gov.uk/MSd/manual-handling/index.htm

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Updated 2020-03-21