Introduction to safe motor vehicle repair

Motor vehicle repair work has particular dangers and if you are an employer or self-employed person you must identify and minimise the risks to both health and safety.

To help you achieve this, take the following precautions:

Safe work with vehicles

  • make sure vehicle brakes are applied and wheels are chocked
  • always start and run engines with the brakes on and in neutral gear
  • support vehicles on both jacks and axle stands, never rely on jacks alone
  • always support raised vehicle bodies with equipment or tools designed for the task
  • always ensure that vehicles elevated on lifting equipment are properly positioned and stable and that all arm locks (where provided) are fully engaged

Other risks in motor vehicle work

  • ensure paint sprayers[48] who use 'two-pack' paints use air-fed respiratory equipment to protect them against isocyanate exposure, which can cause occupational asthma
  • beware of fire and explosion risks[49] when draining and repairing fuel tanks, and from battery gases. Never drain petrol tanks near or over a pit
  • ensure you do not short-circuit batteries
  • use a tyre cage when inflating commercial tyres[50] and stand away from the trajectory zone, particularly those with multi-piece or divided wheels as explosions do happen
  • brake and clutch pads on older cars may contain asbestos[51], so always use appropriate precautions
  • wear protective clothing when handling battery acid
  • be aware of the risk from mineral oil contamination[52] (especially used engine oils) on hands and other parts of the body. Frequent and prolonged contact with used engine oil may cause dermatitis and other skin disorders, including skin cancer. Good personal hygiene at all times is essential and this includes making sure overalls are cleaned regularly

Link URLs in this page

  1. Motor vehicle repairhttps://www.hse.gov.uk/mvr/index.htm
  2. Introductionhttps://www.hse.gov.uk/mvr/introduction.htm
  3. Overview - Common MVR topicshttps://www.hse.gov.uk/mvr/topics/index.htm
  4. Benzenehttps://www.hse.gov.uk/mvr/topics/benzene.htm
  5. Choosing the correct gloveshttps://www.hse.gov.uk/mvr/topics/gloves.htm
  6. Cleaning/degreasing substances including valetinghttps://www.hse.gov.uk/mvr/topics/degreaser.htm
  7. Electric and hybrid vehicleshttps://www.hse.gov.uk/mvr/topics/electric-hybrid.htm
  8. Falls from heighthttps://www.hse.gov.uk/mvr/topics/falls.htm
  9. Fire and explosionhttps://www.hse.gov.uk/mvr/topics/fire.htm
  10. Fluoroelastomershttps://www.hse.gov.uk/mvr/topics/fluoroelastomers.htm
  11. General COSHH essential sheetshttps://www.hse.gov.uk/mvr/topics/general-coshh.htm
  12. Hand-arm vibrationhttps://www.hse.gov.uk/mvr/topics/vibration.htm
  13. Harmful dusts - Inhalation and Dermatitis riskshttps://www.hse.gov.uk/mvr/topics/dusts.htm
  14. Manual handlinghttps://www.hse.gov.uk/mvr/topics/manual.htm
  15. Noisehttps://www.hse.gov.uk/mvr/topics/noise.htm
  16. Safety in the use of two-post vehicle liftshttps://www.hse.gov.uk/mvr/topics/fallofflifts.htm
  17. Slips and tripshttps://www.hse.gov.uk/mvr/topics/slips.htm
  18. Storing and handling airbagshttps://www.hse.gov.uk/mvr/topics/storing-handling-airbags-seat-belt.htm
  19. Struck by...https://www.hse.gov.uk/mvr/topics/struckby.htm
  20. Updated guidance on vehicle liftshttps://www.hse.gov.uk/mvr/topics/updated-guidance-on-vehicle-lifts.htm
  21. Used engine oilhttps://www.hse.gov.uk/mvr/topics/oil.htm
  22. Workplace transporthttps://www.hse.gov.uk/mvr/topics/transport.htm
  23. Overview - Bodyshopshttps://www.hse.gov.uk/mvr/bodyshop/index.htm
  24. 2-pack isocyanate paintshttps://www.hse.gov.uk/mvr/bodyshop/isocyanates.htm
  25. Bodyshop mythshttps://www.hse.gov.uk/mvr/bodyshop/myths/index.htm
  26. COSHH essential sheetshttps://www.hse.gov.uk/mvr/bodyshop/coshh-paintspraying.htm
  27. Measuring paint spray booth clearance timehttps://www.hse.gov.uk/mvr/bodyshop/cleartime.htm
  28. Overview - Mechanical repairhttps://www.hse.gov.uk/mvr/mechanical-repair/index.htm
  29. Asbestoshttps://www.hse.gov.uk/mvr/mechanical-repair/asbestos.htm
  30. Hot work on wheelshttps://www.hse.gov.uk/mvr/mechanical-repair/hot-work-on-wheels.htm
  31. Tyre removal, replacement and inflationhttps://www.hse.gov.uk/mvr/mechanical-repair/tyreremoval.htm
  32. Vehicle exhaust emissions (Diesel)https://www.hse.gov.uk/mvr/mechanical-repair/exhaust.htm
  33. Welding and flamecuttinghttps://www.hse.gov.uk/mvr/mechanical-repair/welding.htm
  34. Wheel and tyre explosionhttps://www.hse.gov.uk/mvr/mechanical-repair/wheel-and-tyres.htm
  35. Working under vehicleshttps://www.hse.gov.uk/mvr/mechanical-repair/under-vehicles.htm
  36. Overview - Roadside repair and recoveryhttps://www.hse.gov.uk/mvr/roadside-repair/index.htm
  37. Automotive glazinghttps://www.hse.gov.uk/mvr/roadside-repair/glazing.htm
  38. Essential precautionshttps://www.hse.gov.uk/mvr/roadside-repair/essential-precautions.htm
  39. Repair or recovery of buses and coaches fitted with air suspensionhttps://www.hse.gov.uk/mvr/roadside-repair/buses.htm
  40. Overview - Resourceshttps://www.hse.gov.uk/mvr/resources/index.htm
  41. COSHH essentialshttps://www.hse.gov.uk/coshh/essentials/direct-advice/mvr.htm
  42. Overview - Statisticshttps://www.hse.gov.uk/mvr/resources/statistics/index.htm
  43. Ill health statisticshttps://www.hse.gov.uk/mvr/resources/statistics/illhealthstats.htm
  44. Injury statisticshttps://www.hse.gov.uk/mvr/resources/statistics/injurystats.htm
  45. Useful external websiteshttps://www.hse.gov.uk/mvr/resources/links.htm
  46. Videoshttps://www.hse.gov.uk/mvr/resources/videos/index.htm
  47. Contactshttps://www.hse.gov.uk/mvr/contact.htm
  48. paint sprayershttps://www.hse.gov.uk/mvr/bodyshop/isocyanates.htm
  49. fire and explosion riskshttps://www.hse.gov.uk/mvr/topics/fire.htm
  50. commercial tyreshttps://www.hse.gov.uk/mvr/mechanical-repair/tyreremoval.htm
  51. asbestoshttps://www.hse.gov.uk/asbestos/index.htm
  52. mineral oil contaminationhttps://www.hse.gov.uk/mvr/topics/oil.htm
  53. Health and safety in motor vehicle repairhttps://www.hse.gov.uk/pubns/books/hsg261.htm
  54. Reducing ill health and accidents in motor vehicle repairhttps://www.hse.gov.uk/pubns/indg356.htm
  55. Lifting Equipment Regulationshttps://www.hse.gov.uk/work-equipment-machinery/loler.htm
  56. Provision and Use of Work Equipment Regulationshttps://www.hse.gov.uk/work-equipment-machinery/puwer.htm
  57. Tyre removal, replacement and inflationhttps://www.hse.gov.uk/mvr/mechanical-repair/tyreremoval.htm

Glossary of abbreviations/acronyms on this page

MVR
Motor Vehicle Repair
COSHH
Control Of Substances Hazardous to Health

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Updated 2023-04-20