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Lifting operations

Loading and unloading at ports and docks involves the use of a wide range of lifting equipment. This may include gantry cranes, slewing cranes, forklift trucks or other similar machinery. Poorly planned lifting operations can lead to significant risks to people working in the area.

Typical hazards from lifting equipment

Accidents have occurred due to:

  • failure of lifting equipment;
  • falling loads; and
  • workers being crushed by a moving load or lifting equipment.

Cranes used in port and dock operations

Following a number of failures of lifting equipment at ports, you should ensure that there are robust, proactive planned maintenance regimes in place for cranes, including an assessment of design life, post-supply structural modifications and actual use patterns.

Safety critical parts of the crane should be identified and have maintenance and testing regimes in place to monitor such parts, in line with suggested testing and maintenance intervals.

Dutyholders should consider 'foreseeable misuse', such as overloading or use in high winds. This should include consideration of dynamic and static overloading that may occur from the following and how to reduce and mitigate its effects:

  • snagging where a container gets caught up during movement and creates significant momentary forces in ropes and parts of structure
  • trying to lift the ship where a container has not been released from those beneath it but the crane driver believes that it has and the crane attempts to lift, creating significant forces for a short time
  • jammed containers or twistlocks where a container is still partially connected to those beneath it but the crane driver believes that it has been freed and the crane attempts to lift, creating significant forces for a short time
  • twin lifting situations where the originally specified safe working load (SWL) is exceeded, reducing the factor of safety

You should also consider the role, scope, time and access afforded to companies carrying out thorough examinations of cranes, particularly with regard to how schemes are determined and how it can be ensured that necessary safety critical parts are included in such schemes. You should consider how to proceed where conflicting expert advice is received and keep records of such conflicts.

A British Standard has recently been published on this issue: BS 7121-2-9:2013 Code of practice for the safe use of cranes. Inspection, maintenance and thorough examination. Cargo handling and container cranes.

FAQs

  • Does LOLER apply to to Ships' lifting equipment? (Link to FAQ)

Which laws apply?

Further information

Port Skills and Safety[33] website for guidance on:

  • SIP002 Guidance on General Cargo
  • SIP003 Guidance on Container Handling

Link URLs in this page

  1. Ports and dockshttps://www.hse.gov.uk/ports/index.htm
  2. Overview - Ports industryhttps://www.hse.gov.uk/ports/hse.htm
  3. Key industry stakeholdershttps://www.hse.gov.uk/ports/stakeholders.htm
  4. Enforcing authoritieshttps://www.hse.gov.uk/ports/enforcing.htm
  5. Overview - Legal requirementshttps://www.hse.gov.uk/ports/legal-requirements.htm
  6. Dangerous goods - (DGHAR) https://www.hse.gov.uk/ports/dangerous-goods.htm
  7. Fishing vesselshttps://www.hse.gov.uk/ports/fishing-vessels.htm
  8. FAQs on ports and dockshttps://www.hse.gov.uk/ports/faqs.htm
  9. Overview - Freight container safetyhttps://www.hse.gov.uk/ports/containers.htm
  10. Freight container regulationshttps://www.hse.gov.uk/ports/regulations.htm
  11. Container design and manufacture approvalhttps://www.hse.gov.uk/ports/container-approval.htm
  12. Container examination schemeshttps://www.hse.gov.uk/ports/container-examination.htm
  13. RAIB - accident reportshttps://www.hse.gov.uk/ports/raib.htm
  14. Overview - Topicshttps://www.hse.gov.uk/ports/topics.htm
  15. Workplace transporthttps://www.hse.gov.uk/ports/transport.htm
  16. Lifting operationshttps://www.hse.gov.uk/ports/lifting-operations.htm
  17. Working at heighthttps://www.hse.gov.uk/ports/falls.htm
  18. Dusty cargoeshttps://www.hse.gov.uk/ports/dusty-cargoes.htm
  19. Musculoskeletal disordershttps://www.hse.gov.uk/ports/msd.htm
  20. Whole-body vibrationhttps://www.hse.gov.uk/ports/vibration.htm
  21. Slips and tripshttps://www.hse.gov.uk/ports/slips-and-trips.htm
  22. Confined spaceshttps://www.hse.gov.uk/ports/confined-spaces.htm
  23. Overview - Access to vesselshttps://www.hse.gov.uk/ports/access-to-vessels.htm
  24. Linkspans and walkwayshttps://www.hse.gov.uk/ports/linkspans-walkways.htm
  25. Standards at quayside ladders https://www.hse.gov.uk/ports/quayladder.htm
  26. Overview - Resourceshttps://www.hse.gov.uk/ports/resources.htm
  27. Publications and guidancehttps://www.hse.gov.uk/ports/publications.htm
  28. Case studieshttps://www.hse.gov.uk/ports/case-studies.htm
  29. Statisticshttps://www.hse.gov.uk/ports/statistics.htm
  30. Useful linkshttps://www.hse.gov.uk/ports/links.htm
  31. The Lifting Operations and Lifting Equipment Regulations 1998 (LOLER)http://www.legislation.gov.uk/uksi/1998/2307/contents/made
  32. The Provision and Use of Work Equipment Regulations 1998 (PUWER)http://www.legislation.gov.uk/uksi/1998/2306/contents/made
  33. Port Skills and Safetyhttps://www.portskillsandsafety.co.uk/
  34. BS 7121-2-9:2013 Code of practice for the safe use of cranes. Inspection, maintenance and thorough examination. Cargo handling and container craneshttp://shop.bsigroup.com/
  35. The Merchant Shipping and Fishing Vessels (Lifting Operations and Lifting Equipment) Regulations 2006 MGN332 Maritime and Coastguard Agencyhttps://www.gov.uk/government/publications/mgn-332-mfamendment-1-lifting-operations-and-lifting-equipment
  36. Safety in dockshttps://www.hse.gov.uk/pubns/books/l148.htm
  37. LOLER - Approved Code of Practicehttps://www.hse.gov.uk/pubns/priced/l113.pdf
  38. Lifting equipment at work: A brief guidehttps://www.hse.gov.uk/pubns/indg290.pdf
  39. Work equipment and machineryhttps://www.hse.gov.uk/work-equipment-machinery/index.htm

Glossary of abbreviations/acronyms on this page

DGHAR
Duties under the Dangerous Goods in Harbour Areas Regulations 2016
RAIB
Rail Accident Investigation Branch

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Updated 2023-04-04