Health and safety priorities for servicing and mechanical repair

Most accidents in servicing/mechanical repair involve slips, trips and falls or poor manual handling. Other causes of incidents sometimes resulting in serious injury or death include working under inadequately supported vehicles, incidents involving petrol and vehicle movement. Most deaths in MVR are caused when a person is trapped (and crushed) under an inadequately supported vehicle which has been raised or had a wheel removed.

Fires or explosions, in particular during work on fuel tanks or lines cause serious burns to individuals sometimes resulting in death and also substantial fire damage to contents and structures. Tyre explosions and disintegration of multipiece wheels also continue to give cause for concern. These incidents do not necessarily occur in a 'garage' but can occur, for example, on farms, quarries or anywhere where vehicles undergo repair or maintenance, including at the roadside.

Also see Common MVR Topics[55] for other issues relevant to mechanical repair and servicing including hand arm vibration, falls from height, manual handling, used engine oil etc

For Roadside recovery and repair specific issues see:

Road traffic incidents (RTIs) and roadside safety[56]

Link URLs in this page

  1. Motor vehicle repairhttps://www.hse.gov.uk/MVR/index.htm
  2. Introductionhttps://www.hse.gov.uk/MVR/introduction.htm
  3. Overview - Common MVR topicshttps://www.hse.gov.uk/MVR/topics/index.htm
  4. Benzenehttps://www.hse.gov.uk/MVR/topics/benzene.htm
  5. Choosing the correct gloveshttps://www.hse.gov.uk/MVR/topics/gloves.htm
  6. Cleaning/degreasing substances including valetinghttps://www.hse.gov.uk/MVR/topics/degreaser.htm
  7. Electric and hybrid vehicleshttps://www.hse.gov.uk/MVR/topics/electric-hybrid.htm
  8. Falls from heighthttps://www.hse.gov.uk/MVR/topics/falls.htm
  9. Fire and explosionhttps://www.hse.gov.uk/MVR/topics/fire.htm
  10. Fluoroelastomershttps://www.hse.gov.uk/MVR/topics/fluoroelastomers.htm
  11. General COSHH essential sheetshttps://www.hse.gov.uk/MVR/topics/general-coshh.htm
  12. Hand-arm vibrationhttps://www.hse.gov.uk/MVR/topics/vibration.htm
  13. Harmful dusts - Inhalation and Dermatitis riskshttps://www.hse.gov.uk/MVR/topics/dusts.htm
  14. Manual handlinghttps://www.hse.gov.uk/MVR/topics/manual.htm
  15. Noisehttps://www.hse.gov.uk/MVR/topics/noise.htm
  16. Safety in the use of two-post vehicle liftshttps://www.hse.gov.uk/MVR/topics/fallofflifts.htm
  17. Slips and tripshttps://www.hse.gov.uk/MVR/topics/slips.htm
  18. Storing and handling airbagshttps://www.hse.gov.uk/MVR/topics/storing-handling-airbags-seat-belt.htm
  19. Struck by...https://www.hse.gov.uk/MVR/topics/struckby.htm
  20. Updated guidance on vehicle liftshttps://www.hse.gov.uk/MVR/topics/updated-guidance-on-vehicle-lifts.htm
  21. Used engine oilhttps://www.hse.gov.uk/MVR/topics/oil.htm
  22. Workplace transporthttps://www.hse.gov.uk/MVR/topics/transport.htm
  23. Overview - Bodyshopshttps://www.hse.gov.uk/MVR/bodyshop/index.htm
  24. 2-pack isocyanate paintshttps://www.hse.gov.uk/MVR/bodyshop/isocyanates.htm
  25. Bodyshop mythshttps://www.hse.gov.uk/MVR/bodyshop/myths/index.htm
  26. COSHH essential sheetshttps://www.hse.gov.uk/MVR/bodyshop/coshh-paintspraying.htm
  27. Measuring paint spray booth clearance timehttps://www.hse.gov.uk/MVR/bodyshop/cleartime.htm
  28. Overview - Mechanical repairhttps://www.hse.gov.uk/MVR/mechanical-repair/index.htm
  29. Asbestoshttps://www.hse.gov.uk/MVR/mechanical-repair/asbestos.htm
  30. Hot work on wheelshttps://www.hse.gov.uk/MVR/mechanical-repair/hot-work-on-wheels.htm
  31. Tyre removal, replacement and inflationhttps://www.hse.gov.uk/MVR/mechanical-repair/tyreremoval.htm
  32. Vehicle exhaust emissions (Diesel)https://www.hse.gov.uk/MVR/mechanical-repair/exhaust.htm
  33. Welding and flamecuttinghttps://www.hse.gov.uk/MVR/mechanical-repair/welding.htm
  34. Wheel and tyre explosionhttps://www.hse.gov.uk/MVR/mechanical-repair/wheel-and-tyres.htm
  35. Working under vehicleshttps://www.hse.gov.uk/MVR/mechanical-repair/under-vehicles.htm
  36. Overview - Roadside repair and recoveryhttps://www.hse.gov.uk/MVR/roadside-repair/index.htm
  37. Automotive glazinghttps://www.hse.gov.uk/MVR/roadside-repair/glazing.htm
  38. Essential precautionshttps://www.hse.gov.uk/MVR/roadside-repair/essential-precautions.htm
  39. Repair or recovery of buses and coaches fitted with air suspensionhttps://www.hse.gov.uk/MVR/roadside-repair/buses.htm
  40. Overview - Resourceshttps://www.hse.gov.uk/MVR/resources/index.htm
  41. COSHH essentialshttps://www.hse.gov.uk/coshh/essentials/direct-advice/mvr.htm
  42. Overview - Statisticshttps://www.hse.gov.uk/MVR/resources/statistics/index.htm
  43. Ill health statisticshttps://www.hse.gov.uk/MVR/resources/statistics/illhealthstats.htm
  44. Injury statisticshttps://www.hse.gov.uk/MVR/resources/statistics/injurystats.htm
  45. Useful external websiteshttps://www.hse.gov.uk/MVR/resources/links.htm
  46. Videoshttps://www.hse.gov.uk/MVR/resources/videos/index.htm
  47. Contactshttps://www.hse.gov.uk/MVR/contact.htm
  48. Asbestoshttps://www.hse.gov.uk/MVR/mechanical-repair/asbestos.htm
  49. Hot work on wheels https://www.hse.gov.uk/MVR/mechanical-repair/hot-work-on-wheels.htm
  50. Lifting plant and equipment https://www.hse.gov.uk/MVR/mechanical-repair/under-vehicles.htm
  51. Tyre removal, replacement and inflation https://www.hse.gov.uk/MVR/mechanical-repair/tyreremoval.htm
  52. Vehicle exhaust emissions (diesel) https://www.hse.gov.uk/MVR/mechanical-repair/exhaust.htm
  53. Welding and flamecutting https://www.hse.gov.uk/MVR/mechanical-repair/welding.htm
  54. Wheel and tyre explosionhttps://www.hse.gov.uk/MVR/mechanical-repair/wheel-and-tyres.htm
  55. Common MVR Topicshttps://www.hse.gov.uk/MVR/topics/index.htm
  56. Road traffic incidents (RTIs) and roadside safetyhttps://www.hse.gov.uk/MVR/roadside-repair/index.htm
  57. Health and safety in motor vehicle repair and associated industrieshttps://www.hse.gov.uk/pubns/books/hsg261.htm
  58. Tyre removal, replacement and inflationhttps://www.hse.gov.uk/MVR/mechanical-repair/tyreremoval.htm
  59. Fatal accident during maintenance on multipiece vehicle wheel with pneumatic tyreshttps://www.hse.gov.uk/MVR/mechanical-repair/wheel-and-tyres.htm

Glossary of abbreviations/acronyms on this page

MVR
Motor Vehicle Repair
COSHH
Control Of Substances Hazardous to Health

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Updated 2021-02-01