Logistic - Manual handling

Lifting and moving by hand is the main cause of reportable accidents in the 'freight by road' industry. There were 278 major and 3639 over-3-day injuries reported in 2006/07 work year. Bad backs were the most common injury.

Measures to reduce risks;

  • Use the free HSE Manual Handling Assessment Chart (MAC) [20], to identify the tasks which present the greatest risk.
  • Ask employees about what they consider to be the most hazardous lifting and moving jobs.
  • Consider whether high hazard manual lifting and moving jobs can be avoided, for example by palletising heavy or bulky products.
  • Consider whether a load can be changed to make it easier to carry, for example, smaller packages, providing handles or hand-holds.
  • Consider the use of mechanical aids, such as vehicle mounted hydraulic hoists, portable roller conveyors, pallet trucks, scissor lifts and customised trolleys. These can save a lot of time and money, as well as saving backs.
  • Roll cages are commonly involved in manual handling injuries. Ensure roll cages are sensibly loaded, properly secured in the vehicle and that pavement access at the delivery end is relatively level and free from potholes and obstructions.

Further information

Link URLs in this page

  1. Logisticshttps://www.hse.gov.uk/logistics/index.htm
  2. Overview - Haulage and distributionhttps://www.hse.gov.uk/logistics/haulage-distribution.htm
  3. Lorries in the workplace https://www.hse.gov.uk/logistics/lorries.htm
  4. Falls from vehicles https://www.hse.gov.uk/logistics/falls-from-vehicles.htm
  5. Load security https://www.hse.gov.uk/logistics/load-security.htm
  6. Car transporters https://www.hse.gov.uk/logistics/car-transporters.htm
  7. Overviewhttps://www.hse.gov.uk/logistics/slips-trips.htm
  8. Icy conditions and winter weatherhttps://www.hse.gov.uk/logistics/slips-trips-bad-weather.htm
  9. Overview - Warehousinghttps://www.hse.gov.uk/logistics/warehousing.htm
  10. Manual handlinghttps://www.hse.gov.uk/logistics/manual-handling.htm
  11. Hit by a moving vehiclehttps://www.hse.gov.uk/logistics/hit-by-moving-vehicle.htm
  12. Frequently asked questionshttps://www.hse.gov.uk/logistics/faqs.htm
  13. Overview - Resourceshttps://www.hse.gov.uk/logistics/resources.htm
  14. Case studieshttps://www.hse.gov.uk/logistics/case-studies.htm
  15. Publicationshttps://www.hse.gov.uk/logistics/publications.htm
  16. Researchhttps://www.hse.gov.uk/logistics/research.htm
  17. Statisticshttps://www.hse.gov.uk/logistics/statistics.htm
  18. Useful linkshttps://www.hse.gov.uk/logistics/useful-links.htm
  19. Contact ushttps://www.hse.gov.uk/logistics/contact-us.htm
  20. Manual Handling Assessment Chart (MAC) https://www.hse.gov.uk/pubns/indg383.htm
  21. Are you making the best use and lifting handling aids https://www.hse.gov.uk/pubns/indg398.pdf
  22. HSE / HSL research report (RR009)https://www.hse.gov.uk/research/rrpdf/rr009.pdf
  23. Research on furniture distributionhttps://webarchive.nationalarchives.gov.uk/ukgwa/20230103120103/https://www.hse.gov.uk/research/hsl_pdf/2006/hsl0687.pdf
  24. Manual handling assessment charts https://www.hse.gov.uk/pubns/indg383.htm
  25. Are you making the best use of lifting and handling aids? https://www.hse.gov.uk/pubns/indg398.pdf
  26. Health and safety in road haulage https://www.hse.gov.uk/pubns/indg379.pdf
  27. Workplace transporthttps://www.hse.gov.uk/workplacetransport/index.htm
  28. Carriage of dangerous goodshttps://www.hse.gov.uk/cdg/index.htm
  29. Motor vehicle repairhttps://www.hse.gov.uk/mvr/index.htm
  30. Work related road safetyhttps://www.hse.gov.uk/roadsafety/index.htm
  31. Manual handlinghttps://www.hse.gov.uk/msd/mac/index.htm
  32. Work at heighthttps://www.hse.gov.uk/work-at-height/index.htm
  33. Slips and tripshttps://www.hse.gov.uk/slips/index.htm
  34. Industrieshttps://www.hse.gov.uk/guidance/industries.htm
  35. Guidance on legionella in metal working fluidshttps://www.hse.gov.uk/metalworking/legionella.htm

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2024-02-09