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Safety issues - Working at height

Falls from height is a significant cause of injury within the plastics sector. Approximately 15% of all enforcement notices served by HSE in plastics companies between 1 April 2010 and 31 March 2011 were as a result of poor work at height management.

Work at height includes the risk of falls from low heights where a person could be injured, as well as the more obvious risk of falling from higher heights such as off scaffolding etc. Common areas of concern for work at height issues in plastic manufacturing companies include:

  • Mezzanine floors - Failing to provide handrails (top and mid rail) and toe board around mezzanine floors where people access or work. Similar issues are seen on storage areas above offices where employees need to go on for access.
  • Machine access - Where access is regularly required at height to access different parts of machinery, (eg machine hoppers and tool changing areas at the top of injection moulding machines) failing to assess the risks and provide properly constructed access platforms with handrails etc. or other controls to reduce the risks.
  • Cooling towers - Where access is required to the tops of cooling towers, failing to properly assess the risks and provide adequate control measures to stop a person falling, for example handrails and/or platforms. In addition safe access to get to height can be an issue.
  • Assessing the risks - Failing to identify, assess and properly control the risks of work at height in workplaces.

The Law

The Law requires employers[25] to ensure:

  • all work at height is properly planned and organised;
  • those involved in work at height are competent;
  • the risks from work at height are assessed and appropriate work equipment is selected and used;
  • the risks from fragile surfaces are properly controlled; and
  • equipment for work at height is properly inspected and maintained.

When carrying out assessments for managing and selecting equipment for work at height there is a simple hierarchy employers should use as follows:

  • where possible, avoid work at height;
  • where it is not possible to avoid work at height use work equipment or other measures to prevent falls. eg providing permanent or temporary access platforms; and
  • where they cannot eliminate the risk of a fall, use work equipment or other measures to minimise the distance and consequences, eg fall arrest/ restraint equipment etc

More information

More information on particular areas of managing the risks from work at height can be found as follows:

  • Step-by-step guide[26]
    Considering the risks associated with work at height and putting in place sensible and proportionate measures to manage them is an important part of working safely. Follow this simple step-by-step guide to help you control risks when working at height.
  • A brief guide to the Work at Height Regulations[27]

Link URLs in this page

  1. Plasticshttps://www.hse.gov.uk/plastics/index.htm
  2. Managing plastics safelyhttps://www.hse.gov.uk/plastics/basics.htm
  3. How we workhttps://www.hse.gov.uk/plastics/how.htm
  4. Frequently asked questionshttps://www.hse.gov.uk/plastics/faqs.htm
  5. Overview - SIMPLhttps://www.hse.gov.uk/plastics/simpl.htm
  6. Companies who have signed the SIMPL pledgehttps://www.hse.gov.uk/plastics/pledge.htm
  7. SIMPL focus on...https://www.hse.gov.uk/plastics/simpl-focus-on.htm
  8. Overview - Health topicshttps://www.hse.gov.uk/plastics/health.htm
  9. Chemicalshttps://www.hse.gov.uk/plastics/chemicals.htm
  10. Manual handlinghttps://www.hse.gov.uk/plastics/manual-handling.htm
  11. Noisehttps://www.hse.gov.uk/plastics/noise.htm
  12. Overview - Safety topicshttps://www.hse.gov.uk/plastics/safety.htm
  13. Machine safetyhttps://www.hse.gov.uk/plastics/machine-safety.htm
  14. Slips and tripshttps://www.hse.gov.uk/plastics/slips-trips.htm
  15. Work at heighthttps://www.hse.gov.uk/plastics/work-at-height.htm
  16. Overview - Fire safetyhttps://www.hse.gov.uk/plastics/fire-safety.htm
  17. Storing cellular plasticshttps://www.hse.gov.uk/plastics/storing-celluar-plastics.htm
  18. Cellular plastics processeshttps://www.hse.gov.uk/plastics/celluar-plastics-processes.htm
  19. Flexible polyurethane (PU) foamhttps://www.hse.gov.uk/plastics/flexible-polyurethane-foam.htm
  20. Overview - Resourceshttps://www.hse.gov.uk/plastics/resources.htm
  21. Publicationshttps://www.hse.gov.uk/plastics/publications.htm
  22. COSHH essentialshttps://www.hse.gov.uk/plastics/coshh.htm
  23. EU standardshttps://www.hse.gov.uk/plastics/eu-standards.htm
  24. Linkshttps://www.hse.gov.uk/plastics/links.htm
  25. Law requires employershttps://www.hse.gov.uk/work-at-height/the-law.htm
  26. Step-by-step guidehttps://www.hse.gov.uk/work-at-height/step-by-step-guide.htm
  27. A brief guide to the Work at Height Regulationshttps://www.hse.gov.uk/pubns/indg401.htm
  28. Plastics publicationshttps://www.hse.gov.uk/plastics/publications.htm
  29. The Work at Height Regulations 2005 (as amended)https://www.hse.gov.uk/pubns/indg401.htm
  30. Safe use of work equipment. Provision and Use of Work Equipment Regulations 1998https://www.hse.gov.uk/pubns/books/l22.htm
  31. Slips and trips websitehttps://www.hse.gov.uk/slips/index.htm
  32. Work at height websitehttps://www.hse.gov.uk/work-at-height/index.htm
  33. Work at heighthttps://www.hse.gov.uk/work-at-height/index.htm
  34. COSHHhttps://www.hse.gov.uk/coshh/index.htm
  35. Workplace transporthttps://www.hse.gov.uk/workplacetransport/index.htm
  36. Fire and explosionhttps://www.hse.gov.uk/fireandexplosion/index.htm
  37. Worker involvementhttps://www.hse.gov.uk/involvement/index.htm
  38. Musculoskeletal disordershttps://www.hse.gov.uk/msd/index.htm

Glossary of abbreviations/acronyms on this page

SIMPL
Safety In Manufacturing Plastics
COSHH
Control of Substances Hazardous to Health
COSHH
Control of Substances Hazardous to Health

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Updated 2023-05-02